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SOFTGEL MANUFACTURING

Custom Softgel Supplement Manufacturer for Oil-Based Formulas

Develop private label softgels for omega oils, botanical oils, vitamins and specialty oil-based formulations with customized fills, shells, shapes and packaging.

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Custom softgel supplement manufacturing
Oil-BasedFormula Expertise
CustomShape & Color
Bottle / BlisterPackaging
BatchTesting Support

SOFTGEL CAPABILITIES

Flexible Fill and Shell Options

Softgel feasibility depends on the fill material, oxidation sensitivity, shell compatibility, dose and target shelf life.

O3

Fish & Algae Oils

Omega-3 and other marine or algae oil projects with oxidation-control considerations.

BO

Botanical Oils

Evening primrose, black seed, flaxseed, MCT and selected plant oils.

VI

Fat-Soluble Vitamins

Vitamin D, vitamin E, vitamin K and selected combination formulas.

SH

Custom Shapes

Oval, oblong, round and selected customized shapes and sizes.

SC

Shell Options

Gelatin and selected alternative shell systems subject to formula feasibility.

PK

Protective Packaging

Opaque bottles, desiccants, blisters and cartons according to stability needs.

TECHNICAL REVIEW

Protect Stability from Fill Preparation to Final Packaging

Oil-based formulas require control of raw material quality, peroxide values, oxygen exposure, shell compatibility and packaging protection.

  • Fill-material identity and quality review
  • Dose and capsule-size calculation
  • Antioxidant and oxidation-control considerations
  • Shell color and opacity options
  • Leakage and seam inspection
  • Bottle, blister and carton protection

SOFTGEL WORKFLOW

From Fill Formula to Encapsulation

Softgel projects usually require a detailed technical review and production-scale MOQ because of the encapsulation process.

  1. 01

    Fill Review

    Confirm oil source, active concentration, dose and antioxidants.

  2. 02

    Shell Selection

    Choose shell material, shape, size, color and opacity.

  3. 03

    Pilot Evaluation

    Review fill-shell compatibility and capsule appearance.

  4. 04

    Encapsulation

    Prepare fill and shell mass, encapsulate, dry and inspect.

  5. 05

    Quality Testing

    Evaluate weight, leakage, disintegration and required analytical tests.

  6. 06

    Protective Packaging

    Pack to reduce light, heat, moisture and oxygen exposure.

FAQ

Frequently Asked Questions

Common questions from supplement brands and distributors before starting a project.

What types of formulas are suitable for softgels?

Softgels are commonly used for oils, lipid-soluble vitamins and selected suspensions. Final feasibility depends on fill chemistry and shell compatibility.

Why is the MOQ for softgels often higher?

Softgel production requires preparation of fill material and shell mass, encapsulation, drying and dedicated setup. This usually creates a higher efficient batch quantity than capsules or bottled powders.

Can softgels be packed in blisters?

Yes. Blister packaging can be evaluated for markets or formulas requiring unit-dose protection.

Do you support oxidation testing?

Testing and documentation can be discussed according to the oil type, market and customer specification.

START YOUR PROJECT

Evaluate Your Softgel Formula

Send the oil source, active concentration, dose and target quantity for a technical review.

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